“Hat” and “skirt” for the reactor
Subscribe to the newsletter
Select the region you are interested in and enter your e-mail
Subscribe
#56September 2014

“Hat” and “skirt” for the reactor

back to contents

Traditionally, as a new season comes we provide a review of recent events at the Russian nuclear build sites. The focus is on Novovoronezh, Rostov and Sosnovy Bor.
At Novovoronezh NPP Phase II specialists of ROSATOM’s engineering company Atomenergoproekt have started installing the inner containment of the reactor building. The containment dome, which consists of the lower and upper sections, is installed using a DEMAG crane, which is one of the most potent in Russia. Its lifting capacity is 1,250 tons.

The operation was carried out in two stages. First, the lower section of the dome was installed on its designated place. The builders named it the “skirt”. The next stage was the installation of the upper section, or the “hat” in the industry buzzword. A total weight of the dome structures is over 400 tons; its base inner diameter is 44 meters.

Exquisite workmanship.
The double-wall containment building of the reactor, which includes the dome, prevents radioactive releases into the environment and serves as physical protection against external natural and man-induced impacts such as an earthquake, tornado, aircraft crash and other. 

Caps
The National Research Center Kurchatov Institute and the Juelich Research Center (Germany) will join efforts to develop a research reactor. The National Research Center Kurchatov Institute and the Juelich Research Center (Germany) will join efforts to develop a research reactor. The National Research Center Kurchatov Institute and the Juelich Research Center (Germany) will join.

Before installing the dome on its designated place, the builders carried out on-site assembling of its components (rebar modules). This ensured high quality of installation works. The metal structures of the dome, as well as process systems, in particular NPP safety system components, were assembled on the ground.

CEO of Atomenergoproekt Marat Mustafin says the dome installation is one of the most complicated operations in the NPP building process. He notes: “It is exquisite workmanship. A 200-ton structure plus has to be put on the designated place with an accuracy of up to 10 millimeters. Only high-class professionals do the job.” Installation of the Unit 2 reactor dome is a marking event because the power unit acquires finished appearance thereafter.

Earlier, at the second power unit of Novovoronezh NPP Phase II, they have started installing the reactor coolant pumps (RCPs) in the second reactor building. RCPs are part of the critical equipment in the reactor building. They are intended for ensuring circulation of the primary coolant. The device pumps more than 25,000 cubic meters of water per hour. Also, MCPs support the reactor core cooling in all operational modes. The reactor system incorporates four RCPs.

The dome installation gives the start of the key stage where the heavy large-size equipment of the reactor installation is installed, i.e. the reactor pressure vessel, steam generators, and pressurizer.
Meantime, active pre-start-up activities are underway at the first power unit of Novovoronezh NPP Phase II, since its first criticality program is to start in the end of this year already. Alexander Balkashin, the Chief Engineer of the Novovoronezh Branch of Atomenergoproekt, said that installation of the process systems in the reactor and turbine island, preparations for purging with the unsealed reactor and power supply arrangements to the first and second reactor building were under way on the site.

On the homestretch.
Unit 3 of Rostov NPP is also planned to start up before the end of this year. Now, it is getting ready for the key stage of the hot trials of the reactor. This is one of the essential operations at the stage of the first criticality preparations; it involves tests of all process systems.

During the hot trials, the primary and secondary circuits of the reactor installation are filled with chemically desalinated water and pipeline pressure is raised up to 160 kg/cm2 in the primary circuit and 60 kg/cm2 in the secondary one. Then, the primary circuit is heated up to 280 degrees Celsius. At these pressure and temperatures the specialists check performance of the equipment and systems involved in the trials. Besides, at this stage the thermal hydraulic tests, along with performance checks of the primary sensors, continue. During the hot trials at the turbine, the main steam lines will be cleaned up and the turbine generator oil supply systems operation will be checked.
“The start of hot trials will bring us one step closer to the first criticality of the reactor,” Alexander Khazin, the Rostov NPP Construction Director, said. “In essence, this is the homestretch, the last stage before loading nuclear fuel in the reactor,” he added.

Also, full-scale start-up and adjustment operations are under way in the turbine hall, which houses the turbine set of Unit 3.

“The specialists checked the turbine rotor runout and carried out an ultrasonic inspection of all rotor welds,” Victor Aronov, the Head of Process Control Department at the united engineering company NIAEP-ASE, specified. “No flaws in the equipment were detected; so this confirms that the turbine is ready to operate at working parameters,” he added. NIAEP-ASE is the principal construction contractor of the plant. It is one of the leaders of the world nuclear engineering business and holds 31% of the global nuclear build market.

Installation: Stage one
The first stage of installation of the main circulation piping has started in the reactor building of Leningrad NPP Phase II’s Unit 1, which is constructed near the city of Sosnovy Bor in Leningrad Region. The piping connects the essential equipment of the primary circuit, i.e. the reactor pressure vessel, steam generators and reactor coolant pumps. It is designed to circulate the coolant that cools the reactor core and transfers heat to steam generators.
By date, the specialists have successfully installed fourteen sections of sixteen. The welding technology and welders who will directly work at the main circulation pipeline have been qualified.
In parallel with the installation of sections of the main circulation piping, the installers have started putting in place four steam generators. A total weight of the equipment will be over 1,700 tons. These installation works are carried out using a polar crane. Immediately after the steam generators installation, it is planned to start welding the main circulation piping. This important milestone opens the way to the first stage of purging with the unsealed reactor.